Customized Open Forging Part For Bit

Short Description:

Customized open bit forging introduction

Forging is a metal process in which a heated metal billet or ingot is placed in to a forging press and then hammered, pressed, or squeezed with great force to shape it into a desired form. Forging can produce parts that are stronger and more double than those made by other method such as casting or machining.

A forging part is a component or part produced by the forging process. Forging parts can be found in many industries including aerospace, automotive, construction, manufacturing, and defense. Examples of forging parts include gears. Crankshafts, connecting rods. Bearing shells, bit sub and axles.

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Customized open bit forging advantage

• Forging over other manufacturing methods include greater strength, reliability, and durability, as well as the ability to produce complex shapes with tight tolerance.
• Both of forging size and shape are customized.
• Forging material stock is available based on the demanding quantity and plan.
• Material steel mill is audited per biennium and approved from our company WELONG.
• Each stabilizer has 5 times nondestructive examination (NDE).

Main Material

• AISI 4145H MOD，4330，4130，4340，4140，8620 and etc.

Process

• Forging + Rough machining + Heat Treatment +Property Self-Testing + The third-party testing + Finishing Machining + Final inspection + Packing.

Application

• Motor stabilizer forging, stabilizer forgings, bit forgings, forging shaft, forging ring and etc.

Forging size

• Max forging weight is about 20T. Max forging diameter is about 1.5M.

Customized open bit forging process

• Heating: The metal workpiece, typically in the form of a bar or billet, is heated to a suitable temperature to make it more malleable. This temperature varies depending on the specific metal being forged.
• Placing and Alignment: The heated workpiece is placed on an anvil or a flat surface, ensuring proper alignment for subsequent forging operations.
• Hammering: The blacksmith uses various types of hammers, such as a power hammer or hand hammer, to strike and shape the metal. The hammer blows, combined with skillful manipulation, deform the workpiece into the desired shape.
• Reheating: Depending on the metal's properties and the complexity of the desired shape, the workpiece may need to be reheated multiple times during the forging process to maintain its malleability.
• Finishing: Once the desired shape is achieved, additional operations like trimming, cutting, or other finishing touches can be performed.